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Design analysis and manufacturing process of Emulsion foam pump head products

Design analysis and manufacturing process of Emulsion foam pump head products

(Summary description)Emulsion foam pump head products, as the core components of the hydraulic end of the plunger pump, bear great pressure. Therefore, the finite element analysis of the pump head body is of great significance to improve the reliability and rationality of product design.

Design analysis and manufacturing process of Emulsion foam pump head products

(Summary description)Emulsion foam pump head products, as the core components of the hydraulic end of the plunger pump, bear great pressure. Therefore, the finite element analysis of the pump head body is of great significance to improve the reliability and rationality of product design.

Information

Emulsion foam pump head products, as the core components of the hydraulic end of the plunger pump, bear great pressure. Therefore, the finite element analysis of the pump head body is of great significance to improve the reliability and rationality of product design. Due to the particularity of the pump head body structure, researching its processing technology and improving processing efficiency are the keys to reducing production costs and improving product competitiveness. The movement law of the plunger pump, the pulsating flow and the pressure fluctuation caused by the pulsating flow are analyzed, and the relevant factors causing the pressure fluctuation are obtained, which provides a theoretical basis for the design and improvement of the plunger pump, and also provides a theoretical basis for the analysis of the pump head body. The stress state provides an important theoretical basis.

Emulsion foam pump head products

Using the analysis of the stress distribution law and fatigue life distribution of Emulsion foam pump head products under the maximum stress condition, the improvement measures of the pump head structure are proposed according to the analysis results. According to the working conditions and structural characteristics of the pump head body, the process route of the pump head body from materials, blanks, large-diameter hole nesting, turning stepped holes, rolling to hydraulic self-reinforcing is given. Characteristics, select the structure type of workpiece rotation and external chip removal, and analyze in detail the related process of nesting drilling, such as cutting power, selection of cutting amount, cooling and chip removal, and the auxiliary of nesting drilling different from ordinary hole processing equipment device.

Parameters are important factors that affect the processing efficiency and service life of the pump head. Since the nesting drill works in a confined space, while satisfying the processing efficiency, the determination of chip breaking and chip removal is the key to the design of the nesting drill. The influence of the tool axial vibration on the cutting angle during the hole process is analyzed, and the theoretical basis for the influence factors of the hole axis deflection is given. The inch thread processing is carried out by means of milling, and the application of macro programs improves the efficiency of thread milling. In order to increase the strength and service life of Emulsion foam pump head products, the inner cavity is prestressed by hydraulic self-reinforcing method.
 

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